BTI’s large-size BXR Series Hydraulic Breaker Attachments are designed for both speed and strength without compromising longevity. The hydraulic breaker’s blow energy is maximized in varying rock conditions by using recoil-sensing technology with operator actuated two speed control and an oversize piston. This design boosts speed without the need for additional flow to power your productivity.
APPLICATIONS
Primary Demolition // Primary or Secondary Breaking // Concrete Structures // Pavement // Trenching // Tunneling // Underwater
RESOURCES
BXR Series Brochure
EN // ES
The extra-long stroke pressure balanced piston, oil regeneration system and button-nose piston design maximizes the blow energy needed to break hard rock.
High-strength alloy plate steel with abrasion-resistant plate housing and heat-treated alloy pistons means your rockbreaker will withstand the hard conditions it’s working in.
BTI’s oil regeneration system increases bpms without decreasing energy in harder material applications.
Anti-blank fire on/off selector keeps your rockbreaker from firing until tool force is applied, protecting your internal components from unnecessary damage.
Long/Short stroke selector (manual or remote) optimizes power and speed, giving you options for different applications.
Boxed housing keeps the noise levels down, essential in high-density population areas.
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BTI’s BXR Series Hydraulic RockBreakers break-up concrete, aggregate, limestone, hard rock, and granite. To get the best performance from your hydraulic breaker, you need to account for three things: your carrier size, the material your breaking, and your production goals. Your carrier’s operating weight and hydraulic system capabilities determine your breaker size. Use the chart to determine the size range of the rockbreaker, based on your carrier’s weight.
HOW TO USE THIS CHART
If you know the working weight of the carrier you wish to mount the hammer on, you can simply use the chart above to determine which hammer is suitable. Typically there will be two or more choices available. Looking at the chart, to the far right, you can find out the machine working weight in the “Recommended Carrier Range” column. Once you have found it, you can follow across to the left to determine hammer sizes available for your weight range. The working weight of the machine should be substantial enough to form a stable unit with the hammer mounted, but also light enough to prevent overpowering the hammer when raking and maneuvering pieces. Once you have verified which models are comparable to your weight range, you can then check our hydraulic systems capabilities.
PRODUCTION RATES
Based on production rates in cubic yard per eight hour shift.
Note: Values are non-binding industry guidelines by foot-pound class and will vary depending on rock formation, machine, operator and job conditions.
SMALL BREAKERS
Up to 1100-ft.lb. class (1627 Joules), are typically used in concrete and other light duty work.
MEDIUM BREAKERS
1200 - 4000-ft.lb. class (1627 - 5423 Joules) are used in both concrete and rock applications with limitations on the size and amount of material to be broken.
LARGE BREAKERS
Over 4000 ft. Lb. class (5423 Joules), are typically used in hard rock, high production applications.
PRODUCTION RATE MATTERS
The hardness of the materials you’re breaking will identify the right breaker for your job. The material size and hardness plus hydraulic rock breaker size will determine your production flow rate. Use this chart to ensure you’re maximizing your production rate and getting the most from your rock breaker.
BREAKING OVERSIZE
When breaking oversize material the hydraulic breaker is expected to break the material down quickly into multiple pieces. This is optimum production. If the operator has to re-position the breaker towards the edge of the rock and gradually downsize the material, production rate slows down.
To assess which breaker will effectively handle this application, the size and hardness of the material must be known. For example, if a 4 cu. yard piece of hard rock (20,000 psi or greater) needs to be broken in half you require a 7,500-ft. lb. or larger breaker. If a 2 cu.yd. piece of limestone (20,000 psi or less) needs to be broken in half you require a 3,000 - 5,000-ft. lb. hydraulic rock breaker.
The key to getting the highest productivity from your BTI RockBreaker is to choose the right tool for the job. Although there are many types of tools available for your hydraulic rock breaker, the most common tools are the chisel, blunt and moil tools.
| Technical Specifications | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| UNITS |
BXR50C |
BXR65C |
BXR85C |
BXR100C |
BXR120C |
BXR160C |
BXR185D |
|||
| Energy Class | ft-lbs Joules |
5,000 6,780 |
6,500 8,810 |
8,500 11,520 |
10,000 13,560 |
12,000 16,270 |
16,000 21,680 |
18,500 25 100 |
||
| Operating Weight (including top bracket) |
lbs kg |
4,200 1,910 |
4,860 2,200 |
6,500 2,950 |
7,800 3,540 |
9,200 |
12,100 5,490 |
15,660 7 100 |
||
| Overall Length (including standard bracket) |
in mm |
103 2,622 |
112 2,863 |
128 3,241 |
134 3,400 |
138 3,500 |
155 3,943 |
181 4 590 |
||
| Oil Flow Range | gpm lpm |
42-53 160-200 |
46-58 175-220 |
51-63 190-240 |
66-82 250-310 |
85-106 320-400 |
95-119 360-450 |
96-120 364-455 |
||
| Operating Pressure | psi bar |
2,700 186 |
2,700 186 |
2,700 186 |
2,700 186 |
2,700 186 |
2,700 186 |
2,700 186 |
||
| Blow Rate Long Stroke* Short Stroke* |
bpm bpm |
440-640 560-810 |
400-580 540-780 |
340-490 470-670 |
360-520 480-690 |
330-470 430-620 |
260-370 320-410 |
290-348 394-472 |
||
| Tool Diameter | in mm |
5.5 140 |
6.0 150 |
6.3 160 |
6.7 170 |
7.1 180 |
7.9 200 |
8.7 200 |
||
| Exposed Tool Length | in mm |
25.0 635 |
26.2 |
29.3 745 |
30.3 770 |
31.9 810 |
36.6 930 |
36 913 |
||
| Recommended Carrier Weight |
lb m tonne |
39,700-77,200 18-35 |
41,900-92,600 19-42 |
61,700-114,600 28-52 |
75,000-149,900 34-68 |
92,600-178,400 42-80 |
121,300-220,500 55-100 |
143,300 - 264,600 65 - 120 |
||
| Underwater provision hole |
Standard | |||||||||
| Auto grease provision hole | Standard | |||||||||
| 2-stroke remote control | Standard | |||||||||
| Oil regeneration system | Standard | |||||||||
| Anti-blank fire interlock | Standard | |||||||||
| Grease unit installed on breaker | Optional | |||||||||
| Grease unit installed on excavator | Optional | |||||||||
| Silenced box housing | Standard | |||||||||
| Severe duty wear kit | Optional | |||||||||
Specifications are subject to change without obligation of prior notice. All results may vary.
* the maximum bpm includes the effects of the energy recovery system
Soft: |
Medium: |
Hard: |
Very Hard: |
MOHS
|
TESTING
|
||
|---|---|---|---|---|---|---|---|
| Talc Slate Gypsum rock Asbestos rock Soft limestone |
Limestone Dolomite Sandstone Copper Ore |
Granite Quartzite Iron ore Trap rock Gravel Gabro |
Iron ore (Taconite) Granite Grantic gravel Trap rock |
1 - Talc 2 - Gypsum 3 - Clacite 4 - Flourite 5 - Apatite |
6 - Orthoclase 7 - Quartz 8 - Topaz 9 - Corundum 10 - Diamond |
Scratched With: Fingernail Copper coin Pocket knife Window glass Steel File |
Hardness: little over 2 about 3 little over 5 5.5 6.5 |
Rock: |
Toughness: |
Rock: |
Toughness: |
|---|---|---|---|
| Fresh Diabase (Trap) Pyroxene Quartzite Sandstone Altered Diabase Fresh Basalt Hornblende Schist Diorite Hornblende Granite Rhyolite Quartzite Biotite Gneiss Augite Diorite Altered Basalt Feldspathic Sandstone Gabbro |
3.0 2.7 2.6 2.4 2.3 2.1 2.1 2.1 2.0 1.9 1.9 1.9 1.7 1.7 1.6 |
Chert Calcareous Sandstone Granite Slate Peridotite Granite Gneiss Andesite Limestone Mica Schist Amphibolite Dolomite Biotite Granite Augite Syenite Hornblende Gneiss |
1.5 1.5 1.5 1.2 1.2 1.2 1.1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 |
BTI manufactures and distributes a wide range of mine, quarry, construction and demolition equipment. We specialize in hydraulic hammers, mobile rockbreakers, stationary and portable rockbreaker systems, construction and demolition attachments.
PO Box 130, 35 Elgin Street North
Thornbury, ON, Canada N0H 2P0
Tel: 519.599.2015
30625 Solon Industrial Parkway
Solon, OH, USA 44139
Tel: 440.542.3720
3453 Durahart Street
Riverside, CA, USA 92507
Tel: 951.369.0878
