MBS Series SMALL SIZE Rockbreaker System
MBS Series SMALL SIZE Rockbreaker Systems
MBS Series SMALL SIZE Rockbreaker Systems
MBS Series SMALL SIZE Rockbreaker Systems
MBS Series SMALL SIZE Rockbreaker Systems
Lightweight and robust, BTI’s MBS Series Rockbreaker System, or pedestal boom system, is for light and medium-duty breaking on track, portable, and other small crusher plants. The series offers an on-plant solution where safety and productivity are essential. The compact rockbreaker system operates a range of hydraulic breakers up to 3,000 ft-lb (4 100 J), with a 12-to-16 foot reach, making short work of oversized material for increased safety and improved production. The system pairs well with BTI’s CX4 to BX30 hydraulic breakers. BTI Rockbreaker Systems are engineered for maximum life using finite element analysis software (FEA) in all raking and breaking functions.
APPLICATIONS
Track Plant // Portable Plant // Jaw // Impact
RESOURCES
Rockbreaker Systems Brochure
EN // ES
MBS Series Spec Sheet
EN // ES
Oversize hardened alloy pins, aluminum bronze bushings, and thrust washers deliver maximum service under adverse conditions. Our induction-hardened chrome cylinder rods resist damage from fly rock. Four plate variable cross-section booms are specifically designed to minimize stress concentrations that typically lead to fatigue cracks.
BTI implements many design features that contribute to the overall life of the rockbreaker. Clevis-type, high-pressure hydraulic cylinders equipped with high tensile steel-cast cylinder lugs provide maximum strength in rockbreaking applications. The cylinder’s self-aligning spherical ball bushings keep the equipment properly aligned and flexible during production hours throughout its lifespan.
For high production applications, BTI combines enhanced motion control and boom position feedback for continuous speed giving the highest level of controllability while minimizing cycle times, improving operator fatigue and production.
The turntable design offers a 330-degree full rotation with a hydraulic-driven slew- bearing drive producing a constant swing torque for consistent force during operation. All models are fitted with relief functions and back drive capability to absorb shock loading from the crusher without damaging the rockbreaker system.
BTI offers a wide range of controls for all rockbreaker systems. The Breaker Intel Control System, BTI’s premium controls, provides long-distance controls for single or multiple rockbreaker operations, enhanced motion control and position feedback with collision avoidance, programmable ramp generation and flow sharing that easily integrate into your current plant. The system also provides monitoring and diagnostics. Our standard proportional control comes with your choice of game-style or joysticks controller.
BTI'S STANDARD CONTROLS
BTI RockBreaker Systems come standard with dual joysticks, offering fully proportional electro-hydraulic control combined with fully proportional, load-sensing directional control valve for precise and variable control of all boom and breaker functions. The basic system can be modified to suit your need, including additional radio control pendants for maintenance operations to ethernet video/long-distance remote and plant integration.
Your BTI Rockbreaker System’s speed and hydraulic breaker requirements determine the size and horsepower of the hydraulic power unit. BTI’s hydraulic power units are engineered for maximum performance in high vibration, dusty environments, and extreme climates and altitudes.
Power Pack Features
BOOM OPTIONS
BTI's pedestal swing post provides 170-degrees of swing rotation from twin hydraulic cylinders, ideal for most small and medium-sized applications. The turntable design offers 330-degree rotation, providing constant swing torque and rotation speed over its full range of motion.
IMPACT PROTECTION
Improving your boom’s functionality increases the life of your rockbreaker system, offering enhanced impact protection from the system’s movements.
YOUR CONTROL OPTIONS
When it comes to maintaining your rockbreaker system, keeping it lubricated is key to a long, productive life. Multiple lubrication points are easily serviced from one of BTI’s optional lubrication systems.
OPERATOR COMFORT OPTIONS
HYDRAULIC BREAKER OPTIONS
ADDITIONAL OPTIONS
POWER PACK OPTIONAL EQUIPMENT
PROTECT EQUIPMENT FROM HARSH CONDITIONS
DRAWING PACKAGES, QUALITY ASSURANCE & FINAL TESTING
MOBILE
Mobile crushers are, as the name implies, designed to be moved from site to site. An appropriate sized breaker system will mount on the crusher securely so the crusher can be moved without first dismantling the breaker assembly yet be large enough to handle the raking and breaking.
JAW AND IMPACT
Jaw crushers and impact jaw crushers are most often fed from a rock box using a vibratory feeder. A rock breaker should be positioned to assist with raking rocks into the crusher, reduce oversize, and to be able to reach into the crusher to assist with processing and clearing jams.
| Technical Specifications | ||||||
|---|---|---|---|---|---|---|
|
|
UNITS |
MBS SERIES |
||||
MBS12S |
MBS12H |
MBS13H |
MBS14S |
MBS16H |
||
| Operating Weight Range (Complete System)* |
lbs kg |
2,896 - 3,855 1 313 - 1 748 |
6,110 - 6,728 2 771 - 3 051 |
6,428 - 8,346 2 915 - 3 785 |
3,703 - 4,807 1 680 - 2 181 |
5,467 - 7,739 2 480 - 3 511 |
| Base Dimensions | ft in m |
2'10" diameter 0.9 diameter |
||||
| Vertical Breaker Reach Forward** | ft in m |
11’3” 3.4 |
11’8” 3.5 |
13'2" 4.0 |
13’4” 4.0 |
16’ 3” 4.9 |
| Vertical Beaker Reach Down** | ft in m |
7’11" 2.4 |
9'5’” 2.8 |
6'8" 2.0 |
9’0” 2.7 |
11’8” 3.5 |
| Maximum Reach Forward** | ft in m |
16’4” 4.9 |
17’9” 5.4 |
19'4" 5.9 |
18’6” 5.6 |
22’5” 6.8 |
| Swing Rotation Angle | Degree | 330° Indexable Turntable | ||||
| Recommended Breaker Range | CX4 - BX15 | BX20 - BX30 | BX10 - BX30 | CX4 - BX15 | CX4 - BX30 | |
Soft: |
Medium: |
Hard: |
Very Hard: |
MOHS
|
TESTING
|
||
|---|---|---|---|---|---|---|---|
| Talc Slate Gypsum rock Asbestos rock Soft limestone |
Limestone Dolomite Sandstone Copper Ore |
Granite Quartzite Iron ore Trap rock Gravel Gabro |
Iron ore (Taconite) Granite Grantic gravel Trap rock |
1 - Talc 2 - Gypsum 3 - Clacite 4 - Flourite 5 - Apatite |
6 - Orthoclase 7 - Quartz 8 - Topaz 9 - Corundum 10 - Diamond |
Scratched With: Fingernail Copper coin Pocket knife Window glass Steel File |
Hardness: little over 2 about 3 little over 5 5.5 6.5 |
Rock: |
Toughness: |
Rock: |
Toughness: |
|---|---|---|---|
| Fresh Diabase (Trap) Pyroxene Quartzite Sandstone Altered Diabase Fresh Basalt Hornblende Schist Diorite Hornblende Granite Rhyolite Quartzite Biotite Gneiss Augite Diorite Altered Basalt Feldspathic Sandstone Gabbro |
3.0 2.7 2.6 2.4 2.3 2.1 2.1 2.1 2.0 1.9 1.9 1.9 1.7 1.7 1.6 |
Chert Calcareous Sandstone Granite Slate Peridotite Granite Gneiss Andesite Limestone Mica Schist Amphibolite Dolomite Biotite Granite Augite Syenite Hornblende Gneiss |
1.5 1.5 1.5 1.2 1.2 1.2 1.1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 |
BTI manufactures and distributes a wide range of mine, quarry, construction and demolition equipment. We specialize in hydraulic hammers, mobile rockbreakers, stationary and portable rockbreaker systems, construction and demolition attachments.
PO Box 130, 35 Elgin Street North
Thornbury, ON, Canada N0H 2P0
Tel: 519.599.2015
3453 Durahart Street
Riverside, CA, USA 92507
Tel: 951.369.0878
