TC SERIES HYDRAULIC COMPACTORS FOR EXCAVATORS
TC SERIES HYDRAULIC COMPACTORS FOR EXCAVATORS
TC SERIES HYDRAULIC COMPACTORS FOR EXCAVATORS
TC SERIES HYDRAULIC COMPACTORS
TC SERIES HYDRAULIC COMPACTORS
A great hydraulic plate compactor is hard to find. Breaker Technology's unique hydraulic plate compactor design delivers high-impulse energy to help you reach exceptional compaction proctor densities while minimizing maintenance intervals. BTI offers five models to satisfy a wide range of compaction applications including soil, embankments, trenches, sheet piling, and posts. BTI’s compactors offer you high performance, quality and range, giving you years of dependable operation.
APPLICATIONS
Compacting Soil, Sand or Gravel // Asphalt Patch Work
RESOURCES
Installation is quick and easy on your carrier.
Large rubber isolators prevent vibration in the upper structure, delivering maximum energy through the base plate and into the soil for excellent proctor densities.
The hydraulic motor is sized for high flow and low pressure to match the auxiliary hydraulic circuit of back hoes and mini excavators, reducing heat generation. Standard flow control valve protects the rotatng group from over-speeding, ensuring optimum operating speeds by returning excess flow to the tank.
High or low flow hydraulic motors allow for a broad range of carrier match ups. (TC51, TC92V, TC152V, TC302V)
Utilizing “vector” technology, rubber isolators are mounted on compound angles allowing the isolators to better resist the down force produced by the carrier as well as the push / pull force of the carrier when compacting large areas. (TC92LV, TC152LV, TC302V)
Our standard oil bath lubrication ensures continuous bearing lubrication, eliminating manual greasing.
Our extremely slim design allows for access to narrow trenches. (TC51 and TC71)
Flange type mounting brackets are standard. Dedicated OEM pin center, multiple OEM pin center and quick coupler configurations are available.
Optional swivel top mounts are available on the TC5 1, TC92V and TC152V compactors. Controlled compaction is achieved by locking the swivel mount in different positions of 45 degree increments. By removing the pin, the compactor can “free float”.
The compactor must be sized properly for the carrier on which it will be mounted and the work it will need to do.
HOW TO USE THIS CHART
Find your carrier weight along the top of this chart. Draw a line straight down from that weight. Any shaded bars intersected give you a compactor suitable for your carrier.
BASED ON TYPE OF WORK
Most applications require the soil under a road or load bearing surface to be compacted to 95% or greater, then the density of the original material removed. This can be achieved provided the soil is the correct type and has sufficient moisture. Uniform materials like clay and sand are difficult to compact. Unprocessed dirt, pit run gravel, or soil with non-uniform particle size is preferred. The moisture content in most material should be less than 10% for best results. Assuming soil conditions are correct, all models of compactors will provide good compaction, therefore, the key factor becomes how much material will need to be compacted per hour. The major factor determining the rate of production is the acceptable lift height (depth of fill to be compacted). Compactors with high impulse energy are permitted to use a higher lift of material, which significantly increases productivity.
BASED ON CARRIER SIZE
The carrier that is selected to operate the plate compactor must have sufficient reach to compact the deepest area of the trench or excavation. Therefore, sizing the compactor based on the carrier size becomes the most important factor in choosing the correct sized compactor. BTI has assigned a ‘Recommended Carrier Weight’ range to each compactor. If the operating weight of the carrier falls within this range, the carrier will safely handle this model. If the desired compactor falls outside of the recommended carrier weight range, the carrier lifting capacity and oil flow will need to be verified to ensure a proper fit.
LIFTING CAPACITY
Provided the weight of the compactor does not exceed the maximum lifting capacity of the carrier in any position, the carrier is assumed to be stable. On most loader backhoes and excavators, the maximum lifting capacity is lowest when the boom is at full reach. This is the value that must be compared to the operating weight of the compactor.
OIL FLOW
A required oil flow range is specified for each compactor. Oil flow to the compactor within this range is adequate for operation. However, for maximum productivity the carrier should be capable of providing the maximum required flow. Compare the maximum oil flow requirement of the compactor with the oil flow capacity of the carrier. Remember the compactor will be operating at 1200-2200-psi (83-152 bar), therefore, oil flow should be evaluated at the operating pressure.
Production Rates | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|
UNITS |
TC51-L/FC |
TC71 |
TC92 |
TC152-L |
TC152-H |
TC301-L |
TC301-H |
|||
Production Rate (to over 95% proctor Density) |
cu yds / hr cu M / hr |
14-22 11-17 |
18-27 14-21 |
25-35 19-27 |
65-75 50-57 |
65-75 50-57 |
110-130 84-99 |
110-130 84-99 |
||
Recommended Lift Size * | foot meter |
5-1 0.15-0.3 |
5-1 0.15-0.3 |
1-2 0.3-0.6 |
2-3 0.6-0.9 |
2-3 0.6-0.9 |
2-4 0.6-1.2 |
2-4 0.6-1.2 |
*Using a higher depth of material may result in less than 95% compaction.
General Specifications | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|
UNITS |
TC51L |
TC51H |
TC71 |
TC92VL |
TC92VH |
TC152VL |
TC152VH |
TC302VL |
TC302VH |
|
Operating Weight | lbs kg |
295 135 |
610 275 |
1,150 520 |
1,565 710 |
2,045 925 |
||||
Impulse Force | lbs kg |
1,930 - 3,000 875 - 1,360 |
2,600 - 5,000 1,170 - 2,270 |
5,500 - 8,200 2,495 - 3,720 |
11,130 - 16,630 5,050 - 7,540 |
16,330 - 24,400 7,405 - 11,065 |
||||
Typical Lift | ft metre |
1 - 2 0.3 - 0.6 |
2 - 3 0.6 - 0.9 |
2 - 4 0.6 - 1.2 |
3 - 5 0.9 - 1.5 |
4 - 6 1.2 - 1.8 |
||||
Typical Production | yd3/hr m3/hr |
14 - 22 11 - 17 |
18 - 27 14 - 21 |
25 - 35 19 - 27 |
70 - 80 54 - 61 |
140 - 160 |
||||
Ground Pressure | psi bar |
7 - 10.9 0.48 - 0.75 |
7 - 13.6 0.48 - 0.94 |
9.2 - 13.7 0.63 - 0.94 |
11.2 - 16.7 0.77 - 1.15 |
13.4 - 20 0.92 - 1.38 |
||||
Speed | rpm | 1,800 - 2,240 | 1,800 - 2,500 | 1,800 - 2,200 | 1,800 - 2,200 | 1,800 - 2,200 | ||||
Regulated Flow Control Setting | gpm lpm |
12 45 |
18 68 |
22 83 |
15 56 |
25 95 |
33 124 |
46 173 |
46 173 |
65 246 |
Recommended Flow Range* | gpm lpm |
7 - 16 26 - 60 |
11 - 24 42 - 90 |
12 - 28 45 - 105 |
12 - 21 45 - 80 |
20 - 33 75 - 125 |
26 - 43 100 - 160 |
37 - 58 140 - 220 |
37 - 58 140 - 220 |
53 - 80 200 - 302 |
Maximum Relief Valve Setting |
psi |
2,500 195 |
3,625 250 |
|||||||
Carrier Range | lbs tonne |
2,000 - 10,000 0.9 - 4.5 |
7,700 - 19,000 3.5 - 9.0 |
17,000 - 26,000 8 - 12 |
24,000 - 55,000 11 - 25 |
33,000 - 77,000 15 - 35 |
Specifications are subject to change without obligation of prior notice. All results may vary.
*Actual pump flows above the regulated flow control setting will cause heat generation within the hydraulic circuit
Regulated flow control valve standard on all models
Maximum continuous return line pressure 245 psi (17bar) at a constant operating speed
Maximum intermittent return line pressure 490 psi (34 bar) during acceleration and braking
BTI manufactures and distributes a wide range of mine, quarry, construction and demolition equipment. We specialize in hydraulic hammers, mobile rockbreakers, stationary and portable rockbreaker systems, construction and demolition attachments.
PO Box 130, 35 Elgin Street North
Thornbury, ON, Canada N0H 2P0
Tel: 519.599.2015
3453 Durahart Street
Riverside, CA, USA 92507
Tel: 951.369.0878